220VAC10KW,20KW,30KW,40KW,50KW永磁同步電機控制器
220VAC10KW,20KW,30KW,40KW,50KW永磁同步控制器采用空間矢量控制方式FOC，具備正反轉控制、剎車功能、無極調速功能，具備瞬時掉電不停機功能，提供多種故障保護功能:過流、過壓、欠壓、過溫、缺相、過載等保護功能;
- 型號： AMF53
AMF53 Series For BLDC Controller
一、Features產(chǎn)品特性
1. Optimal design for BLDC motor control.針對BLDC電機驅動控制進行的優(yōu)化設計
2. Space vector control method FOC is adopted.采用空間矢量控制方式FOC
3. Voltage monitoring on 3 motor phases, bus, and power supply.3個電機相、母線和電源的電壓監(jiān)控
4. Current control loop.電流控制回路
5. It has forward and reverse control and braking functions.具備正反轉控制、剎車功能
6. It has stepless speed regulation function.具備無極調速功能
7. Aluminum heat dissipation shell design, with excellent heat dissipation performance.增加風扇，具有優(yōu)秀的散熱性能 l
8. LCD display screen is added to facilitate the use of instruments to observe the system operation status and fault indication.增加 LCD 顯示屏，方便使用儀表觀察系統(tǒng)運行狀態(tài)及故障指示 l
9. Hardware over current protection.硬件過流保護
10. Hardware over voltage protection.硬件過壓保護
11. Thermal protection: current cut back, warning and shutdown on high temperature.熱保護：電流切斷，高溫警告和停機
二、Electrical parameters電氣參數(shù)
Rated input voltage 額定輸入電壓 | 220VAC（single-phase單相） | 380VAC（three-phase三相） | ||
Rated output power 額定輸出功率 | 10KW | 20KW | 10KW | 20KW |
Undervoltage protection 欠壓保護 | 180V | 300V | ||
Rated output voltage 額定輸出電壓 | 310V | 510V | ||
Maximum bus current 最大母線電流 | 60A | 120A | 50A | 100A |
Reverse effective level 反轉有效電平 | 5V | |||
Locked rotor time堵轉時間 | 60S | |||
Full load time滿載時間 | 60S | |||
Control method控制方式 | FOC | |||
Communication mode 通訊方式 | RS485 | |||
Number of motor phases 電機相數(shù) | three-phase 三相 | |||
insulation resistance 絕緣電阻 | >20MΩ | |||
Temperature Range 使用溫度 | -30℃～60℃ | |||
Degree of protection 防護等級 | IP54 | |||
Weight 重量 | 7.65kg | |||
type of cooling 冷卻方式 | Forced air cooling 強制風冷 | |||
三、Product selection產(chǎn)品選型
AMF53 | N | 380 | -10 | S |
Controller series 控制器系列 | Position sensor-less 無位置傳感器 | Rated input voltage 380V 額定電壓380V | Rated output power 額定功率10KW | Special equipment 特殊設備 |
四、Size外觀尺寸
Mounting aperture 安裝孔徑一6
Unit單位MM
五、Electrical interface電氣接口
Note注：Do not touch the weak current and strong current to avoid short circuit burning the circuit board.弱電和強電請勿接觸，避免短路燒壞電路板。
六、Control mode switching控制方式切換
Factory default value of driver control mode: RS485 bus controls start、stop and speed.
If you need to change to the panel control on the driver, you can set the panel key and modify the value of parameter attribute f0-02 to 0 and the value of parameter attribute f0-03 to 4.
If you need to change back to RS485 bus control, set the value of parameter f0-02 to 2 and the value of parameter f0-03 to 9.
Multiple parameters can be configured through RS485 bus. For example, start and stop, adjustment of running speed, reading of current state of drive, etc.
驅動器控制方式出廠默認值：RS485總線控制啟停和速度。
如果需要改成驅動器上的面板控制，通過面板按鍵設置，修改參數(shù)屬性F0-02的值為0和參數(shù)屬性F0-03的值為4，來實現(xiàn)。
需要改回RS485總線控制，則設置參數(shù)F0-02值為2和參數(shù)F0-03值為9，來實現(xiàn)。
通過RS485總線可以配置多個參數(shù)。例如啟動和停止、運行速度的調節(jié)、驅動器當前狀態(tài)的讀取等。
七、Standard Modbus RTU protocol is built into the driver驅動器內置標準的Modbus RTU協(xié)議
Function description 功能說明 | Address meaning 地址意義 | Data description 數(shù)據(jù)說明 | W / R characteristics W/R特性 |
Stop operation parameter address 停止運行參數(shù)地址 | 1000H | Communication setting - 10000 ~ 10000 通訊設定-10000~10000 | W/R |
1001H | Operating frequency 運行頻率 | R | |
1002H | Bus voltage 母線電壓 | R | |
1003H | Output voltage 輸出電壓 | R | |
1004H | Output current 輸出電流 | R | |
1005H | Output power 輸出功率 | R | |
1006H | Output torque 輸出轉矩 | R | |
1007H | Run speed 運行速度 | R | |
100CH | Radiator temperature 散熱器溫度 | R | |
101AH | Current power-on time 當前上電時間 | R | |
101BH | Current running time 當前運行時間 | R | |
Control command input 控制命令輸入 | 2000H | 0001: Forward running 0001：正轉運行 | W |
0002：Reverse running 0002：反轉運行 | W | ||
0003：Positive turn point motion 0003：正轉點動 | W | ||
0004：Reverse jog 0004：反轉點動 | W | ||
0005：Free shutdown 0005：自由停機 | W | ||
0006：Deceleration shutdown 0006：減速停機 | W | ||
0007：Fault reset 0007：故障復位 | W |
Main functional parameters主要功能參數(shù)：
Function code 功能碼 | Name 名稱 | Parameter description 參數(shù)說明 | Factory Default 出廠值 | |
F0-02 | Command Source Selection 命令源選擇 | 0 | Panel control 面板控制 | 2 |
1 | Terminal control 端子控制 | |||
2 | RS485 control RS485控制 | |||
F0-03 | Frequency source selection 頻率源選擇 | 0 | Keyboard knob setting 鍵盤旋鈕設定 | 9 |
2 | AI1 | |||
3 | AI2 | |||
4 | Keyboard potentiometer 鍵盤電位器 | |||
9 | Provided by RS485 RS485給定 | |||
F0-17 | Acceleration time 加速時間 | 0.0~6500.0 Seconds 0.0~6500.0秒 | 20 | |
F0-18 | Deceleration time 減速時間 | 0.0~6500.0 Seconds 0.0~6500.0秒 | 20 | |
FD-00 | Baud rate 通訊波特率 | 6000 | 300bps | 6005 |
6001 | 600bps | |||
6002 | 1200bps | |||
6003 | 2400bps | |||
6004 | 4800bps | |||
6005 | 9600bps | |||
6006 | 19200bps | |||
6007 | 38400bps | |||
6008 | 57600bps | |||
6009 | 115200bps | |||
FD-01 | Data format 數(shù)據(jù)格式 | 0 | No validation 8-N-2 無校驗8-N-2 | 0 |
1 | Even parity check 8-E-2 偶校驗8-E-2 | |||
2 | Odd check 8-o-1 奇校驗8-O-1 | |||
3 | No check 8-N-1 無校驗8-N-1 | |||
FD-02 | Local address 本機地址 | 1~247 | 1 | |
Example of Modbus communication data format
Modbus通訊數(shù)據(jù)格式示例：
1、Current running frequency of host read主機讀當前運行頻率：（Assume that the current operating frequency is 50.00Hz假設當前運行頻率為50.00Hz）
Transmitted data frame Data frame returned by driver
發(fā)送的數(shù)據(jù)幀 驅動器返回的數(shù)據(jù)幀
START | T1-T2-T3-T4 |
ADDR | 01H |
CMD | 03H |
起始地址高位 | 10H |
起始地址低位 | 01H |
數(shù)據(jù)個數(shù)高位 | 00H |
數(shù)據(jù)個數(shù)低位 | 01H |
CRC CHK 低位 | D1H |
CRC CHK 高位 | 0AH |
END | T1-T2-T3-T4 |
START | T1-T2-T3-T4 |
ADDR | 01H |
CMD | 03H |
字節(jié)個數(shù) | 02H |
數(shù)據(jù)地址1001H高位 | 13H |
數(shù)據(jù)地址1001H低位 | 80H |
CRC CHK 低位 | B5H |
CRC CHK 高位 | 12H |
END | T1-T2-T3-T4 |
The returned data is 1388H, converted into decimal system is 5000, and the data is 2 decimal places, i.e. 50.00Hz
返回的數(shù)據(jù)為1388H換算成十進制就是5000，該數(shù)據(jù)為2位小數(shù)即50.00Hz。
2、Current running frequency of host write主機寫運行頻率：（Set the driving operation frequency to 37.50Hz設定驅動運行頻率為37.50Hz）
Transmitted data frame Data frame returned by driver
發(fā)送的數(shù)據(jù)幀 驅動器返回的數(shù)據(jù)幀
START | T1-T2-T3-T4 |
ADDR | 01H |
CMD | 06H |
起始地址高位 | 10H |
起始地址低位 | 00H |
數(shù)據(jù)個數(shù)高位 | 13H |
數(shù)據(jù)個數(shù)低位 | 88H |
CRC CHK 低位 | 80H |
CRC CHK 高位 | 5CH |
END | T1-T2-T3-T4 |
START | T1-T2-T3-T4 |
ADDR | 01H |
CMD | 06H |
起始地址高位 | 10H |
起始地址低位 | 00H |
數(shù)據(jù)個數(shù)高位 | 13H |
數(shù)據(jù)個數(shù)低位 | 88H |
CRC CHK 低位 | 80H |
CRC CHK 高位 | 5CH |
END | T1-T2-T3-T4 |
The command word for writing data is 06H, the memory address is 1000H, and the data is 1388 (5000 decimal). The data of 1000H unit is a percentage, that is, 50.00%. Since the maximum driving frequency is 75Hz, the actual writing frequency is 75 * 50.00% = 37.50Hz
寫數(shù)據(jù)的命令字為06H，內存地址為1000H，數(shù)據(jù)為1388（十進制為5000），1000H單元的數(shù)據(jù)是百分數(shù)，即50.00%，由于驅動的最高頻率為75Hz，所以實際寫入的頻率為75*50.00%=37.50Hz。
Test case測試案例：
Start command啟動命令： 01 06 20 00 00 01 43 CA
Speed regulation command調速命令：01 06 10 00 00 45 4C F9
01 06 10 00 01 45 4D 69
01 06 10 00 05 45 4F A9
Stop command停止命令： 01 06 20 00 00 05 42 09
八、Fault indication故障指示
Fault code 故障碼 | Fault indication 故障指示 | Fault code 故障碼 | Fault indication 故障指示 |
Err01 | Drive failure 驅動器故障 | Err06 | Deceleration operation overvoltage 減速運行過電壓 |
Err02 | Accelerated overcurrent 加速運行過電流 | Err07 | Constant speed operation overvoltage 恒速運行過電壓 |
Err03 | Deceleration overcurrent 減速運行過電流 | Err08 | Control power failure 控制電源故障 |
Err04 | Constant speed operation overcurrent 恒速運行過電流 | Err09 | Undervoltage fault 欠壓故障 |
Err05 | Overvoltage during acceleration 加速過程中過電壓 | Err10 | Driver overload fault 驅動器過載故障 |
Err11 | Motor overload fault 電機過載故障 | Err14 | Drive overheating 驅動器過熱 |
Err12 | Input phase failure 輸入缺相故障 | Err15 | External fault 外部故障 |
Err13 | Output phase failure 輸出側缺相故障 | Err16 | Communication failure 通訊故障 |
九、Note注意事項
1. All connecting screws shall be fastened to avoid irreversible damage to the product due to poor contact.各連接螺絲應緊固，避免因接觸不良造成產(chǎn)品不可逆損壞 l
2. Connect the positive and negative poles of the power line in strict accordance with the terminal definition, otherwise the product will be irreversibly damaged.嚴格按端子定義連接電源線正負極，否則會導致產(chǎn)品不可逆損壞 l
3. Connect the motor phase line in strict accordance with the terminal definition, otherwise the motor does not rotate normally or cannot rotate.嚴格按照端子定義連接電機相線，否則電機轉動不正常或不能轉動 l
4. The power supply voltage used shall not exceed 1.2 times of the rated voltage.使用電源電壓應不超過額定電壓的 1.2 倍 l
5. It is forbidden to use continuously under overload, which may cause irreversible damage to the product.禁止在過載狀態(tài)下連續(xù)使用，可能會導致產(chǎn)品不可逆損壞